Whirler Centrifugals Private Limited

Packaged STP Plant for, mall, Hospitals, Towers, All type of Hotels and laundry waste, Residential and food industry waste. from 10KLD to 10MLD projects. Prefabricated plant skid mount ready to plug in. low power consumption less space requirement compare to conventional method of sludge processing.

Simple and easy installation, low operation and maintenance.

Installation of sewage treatment plants reduces risk to public health and the environment.

Sewage Treatment Process:

1. Preliminary Treatment: This is the first stage of the sewage treatment plant process and its main objective is the removal of coarse solids and other large materials often found in raw wastewater. Preliminary treatment operations typically include large filtering screens, grit removal and, in some cases, breaking of large objects. Excess grit causes severe pump blockages thereby affecting a range of subsequent treatment pumps. Flow measurement devices, often standing-wave flumes, are always included at the preliminary treatment stage.

 

2. Primary Treatment: The main purpose of this treatment is to reduce any heavy solids (organic & inorganic) that settle to the bottom by sedimentation while oil, grease & lighter solids float to the surface by skimming. The settled and floating materials are removed and the remaining liquid may be discharged oSTP or subjected to the next stage i.e. secondary treatment. Primary treatment removes about 60% of suspended solids from wastewater.

 

3. Secondary Treatment: The prime objective is the further treatment of the effluent from primary treatment to remove dissolved and suspended biological matter. The biological solids removed during secondary sedimentation, called secondary or biological sludge, are normally combined with primary sludge for sludge processing. Secondary treatment may require a separation process to remove the micro-organisms from the treated water prior to discharge or tertiary treatment. Secondary treatment removes more than 90% of suspended solids.

 

4. Tertiary/Advanced Treatment: Tertiary treatment generally follows secondary treatment and aids the removal of those wastewater constituents which cannot be removed in secondary treatment. Treated wastewater is sometimes disinfected chemically or physically (for example, by lagoons and microfiltration) prior to its discharge into the receiving environment (sea, river, lake, wetlands, ground, etc.)packaged sewage system, wastewater stp

Additional Information:

• Item Code: PC0023
• Production Capacity: 10 per year
• Delivery Time: 60Days
• Packaging Details: Open

The WHIRLER WSP-132 two-stage parallel model self-cleaning sludge dewatering screw press is a highly efficient and easy-to-maintain machine that can be used to dewater a wide range of materials. It is a popular choice for dewatering applications in a variety of industries, including municipal wastewater treatment, industrial wastewater treatment, food processing, mining, and pulp and paper.

Here are some of the key features of the WSP-132:

Two-stage design for high efficiency
Self-cleaning for easy maintenance
Wide range of applications

The WSP-132 is a reliable and efficient dewatering solution that can help businesses save time and money.

Additional Information:

• Production Capacity: 100 Per Month

The Service ETP SS316 Continuous Drying Sludge Decanter Centrifuge is a robust and efficient solution for industrial wastewater treatment plants (ETP). Constructed from high-grade SS316 stainless steel, it ensures excellent corrosion resistance and durability, vital for handling aggressive sludge. This centrifuge operates continuously, providing uninterrupted processing of sludge from various industrial applications. Its primary function is the dewatering and drying of sludge, significantly reducing its volume and moisture content. This results in substantial cost savings related to sludge disposal and transport. The continuous drying capability enhances the overall efficiency of the ETP, producing a drier cake suitable for further processing or disposal. Designed for reliability and optimal performance, it's an indispensable asset for effective sludge management.

MBR based packaged stp plant, which uses for commercial and industrial application water treatment. there would be membrane for filtration which elemenates clarifiers. which also add more benefits. Saving of land requirement and civil works. all fabricated plant skid mount only need to setup with system. all pipings comprises in skid mount and add aditional benefits.

Simple and easy installation, low operation and maintenance.

Installation of sewage treatment plants reduces risk to public health and the environment.

Sewage Treatment Process:

1. Preliminary Treatment: This is the first stage of the sewage treatment plant process and its main objective is the removal of coarse solids and other large materials often found in raw wastewater. Preliminary treatment operations typically include large filtering screens, grit removal and, in some cases, breaking of large objects. Excess grit causes severe pump blockages thereby affecting a range of subsequent treatment pumps. Flow measurement devices, often standing-wave flumes, are always included at the preliminary treatment stage.

 

2. Primary Treatment: The main purpose of this treatment is to reduce any heavy solids (organic & inorganic) that settle to the bottom by sedimentation while oil, grease & lighter solids float to the surface by skimming. The settled and floating materials are removed and the remaining liquid may be discharged oSTP or subjected to the next stage i.e. secondary treatment. Primary treatment removes about 60% of suspended solids from wastewater.

 

3. Secondary Treatment: The prime objective is the further treatment of the effluent from primary treatment to remove dissolved and suspended biological matter. The biological solids removed during secondary sedimentation, called secondary or biological sludge, are normally combined with primary sludge for sludge processing. Secondary treatment may require a separation process to remove the micro-organisms from the treated water prior to discharge or tertiary treatment. Secondary treatment removes more than 90% of suspended solids.

 

4. Tertiary/Advanced Treatment: Tertiary treatment generally follows secondary treatment and aids the removal of those wastewater constituents which cannot be removed in secondary treatment. Treated wastewater is sometimes disinfected chemically or physically (for example, by lagoons and microfiltration) prior to its discharge into the receiving environment (sea, river, lake, wetlands, ground, etc.)packaged sewage system, wastewater stp

Additional Information:

• Production Capacity: 100
• Delivery Time: 60 Days
• Packaging Details: Bare packaging

Whirler's Repair Food & Beverages Hastelloy C22 Laboratory Energy Efficient Dewatering Screw Press is a pre-owned dewatering unit designed for small-scale trials in food and beverage laboratories. Constructed from Hastelloy C22, it offers exceptional resistance to the corrosive substances and cleaning agents used in this sector, ensuring hygienic processing. ¹ This laboratory-scale screw press is engineered for energy-efficient operation, minimizing power consumption during experimentation. It effectively separates liquids from solids generated in food and beverage pilot processes, reducing waste volume. ¹ The "Repair" designation suggests a cost-effective option for hygienic and energy-conscious dewatering trials in a lab setting.

Whirler's Used Food & Beverages Hastelloy C276 Pilot Low Maintenance Self Cleaning Screw Press is a pre-owned dewatering unit designed for small to medium-scale trials in the food and beverage industry. Constructed from Hastelloy C276, it offers exceptional resistance to the corrosive substances and cleaning agents used in this sector, ensuring hygienic processing. This pilot-scale screw press is engineered for low maintenance operation and features automatic self-cleaning for efficient and hassle-free experimentation. ¹ It effectively separates liquids from solids generated in food and beverage pilot processes, reducing waste volume. ² Being a used unit, it may offer a cost-effective solution for hygienic dewatering trials with minimal upkeep.

The Service STP Hastelloy Continuous Draining Decanter Centrifuge is a specialized industrial machine designed for efficient solid-liquid separation. Constructed from Hastelloy, a corrosion-resistant alloy, it's ideal for processing aggressive or corrosive slurries in demanding environments. Its continuous draining mechanism ensures uninterrupted operation, enhancing productivity and reducing downtime. This decanter centrifuge is particularly suited for applications requiring high purity separation and robust performance, making it a reliable solution for various chemical, pharmaceutical, and wastewater treatment industries where material integrity and continuous processing are paramount.

Introducing the novel STP Hastelloy Industrial Dewatering Sludge Decanter Centrifuge, an advanced solution engineered for efficient solid-liquid separation in demanding industrial environments, particularly sewage treatment plants. This innovative centrifuge leverages the superior corrosion resistance of Hastelloy construction, ensuring exceptional durability and longevity when handling aggressive sludge. Designed for high-performance dewatering, it effectively reduces sludge volume, minimizing disposal costs and environmental impact. Its robust industrial design guarantees reliable operation and consistent performance, making it an ideal choice for facilities seeking a cutting-edge, low-maintenance, and highly effective sludge management system.

The WHIRLER STP Decanter Centrifuge is a robust industrial solution engineered for efficient dewatering of challenging sludge. Constructed with Hastelloy, it offers superior corrosion resistance, making it ideal for aggressive chemical environments. This centrifuge continuously separates solids from liquids, significantly reducing waste volume and facilitating easier disposal or further processing. Designed for heavy-duty industrial applications, the WHIRLER STP ensures reliable performance and high throughput, providing a durable and effective method for sludge management and liquid-solid separation in demanding operational settings.

The Novel ETP Duplex Continuous Drying Sludge Decanter Centrifuge represents a significant advancement in wastewater treatment technology. This innovative system efficiently dewaters and dries sludge, offering a continuous and automated solution for environmental protection (ETP) plants. Its duplex design enhances processing capacity and ensures consistent performance, leading to reduced sludge volume and lower disposal costs. By integrating drying capabilities, it minimizes the need for further treatment, making it an economical and environmentally friendly choice for managing industrial and municipal sludge. This technology is ideal for facilities seeking to optimize their sludge handling processes and improve overall operational efficiency.

Whirler's High-Efficiency Sludge Decanter is a centrifuge engineered for the optimal separation of solid sludge from liquid with minimal energy consumption. ¹ Utilizing an advanced design and optimized operating parameters, it maximizes the dewatering of sludge, producing a drier solid cake and a clearer liquid effluent. ² This decanter is designed to handle significant volumes of sludge while reducing power usage and potentially minimizing the need for chemical additives. Its high efficiency translates to lower operational costs and a more sustainable approach to sludge management in wastewater treatment plants and industrial facilities

Whirler's Heavy-Duty Sludge Decanter is engineered for demanding and high-volume sludge dewatering applications. ¹ Built with robust materials and a durable design, it ensures reliable and long-lasting performance in harsh industrial and municipal environments. ² Utilizing powerful centrifugal force, this decanter continuously separates solid sludge from liquid, producing a drier sludge cake for easier disposal and a clarified liquid stream for further treatment. Its heavy-duty construction allows it to handle abrasive sludges and operate under continuous, intensive use, making it a dependable solution for effective and large-scale sludge management and volume reduction.

Whirler's Service CETP SS316 Automatic Dehydrating Decanter is designed for efficient and automated dewatering of sludge in Common Effluent Treatment Plants (CETPs) and other industrial applications. Constructed from SS316 stainless steel, it offers superior corrosion resistance for handling various industrial wastewaters. The "Service" designation implies suitability for ongoing operational use and maintenance within CETPs. This decanter features automatic operation, minimizing manual intervention in the sludge dewatering process. Utilizing centrifugal force, it effectively separates liquids from solids, resulting in a drier sludge for easier disposal and a cleaner effluent. Its robust design ensures reliable and continuous performance in demanding CETP environments.

Whirler's Food & Beverages Hastelloy C22 Industrial Energy Efficient Dewatering Screw Press is designed for large-scale, energy-conscious dewatering in the food and beverage industry. Constructed from Hastelloy C22, it offers exceptional resistance to the corrosive substances and cleaning agents used in food and beverage processing, ensuring high hygiene standards. This industrial-grade screw press is engineered for energy efficiency, minimizing power consumption during continuous operation. It effectively separates liquids from solids generated in food and beverage production, significantly reducing waste volume for easier handling and disposal. The Hastelloy C22 build provides maximum durability and corrosion resistance in demanding food and beverage environments while prioritizing energy savings.

Whirler's New Distillery SS321 Laboratory Low Maintenance Dewatering Screw Press is designed for small-scale trials and process development within the distillery industry.  Constructed from SS321 stainless steel, it offers excellent corrosion resistance, important for handling distillery byproducts.  This laboratory-scale screw press is engineered for low maintenance operation, continuously separating liquids from solids with minimal manual intervention.  It's intended for处理 spent grains or other distillery waste streams in experimental settings, reducing their volume for easier handling or further processing.  The low maintenance design aims for efficient and reliable testing with minimal downtime. The SS321 build ensures durability and compatibility with distillery-related substances in a lab environment

Whirler's Food & Beverages Hastelloy C276 Industrial High Efficiency Self Cleaning Screw Press is designed for large-scale, high-performance dewatering in the food and beverage industry. ¹ Constructed from Hastelloy C276, it offers exceptional resistance to the corrosive substances and rigorous cleaning regimes common in food and beverage processing, ensuring the highest hygiene standards. This industrial-grade screw press is engineered for high efficiency in separating liquids from solids, maximizing product recovery and minimizing waste volume. It features a self-cleaning mechanism for continuous, low-maintenance operation. ¹ The Hastelloy C276 build provides maximum durability and reliability in demanding food and beverage environments, ensuring long-term and efficient dewatering.

Whirler's Centrifuge Sludge Dewatering Solution encompasses their range of centrifuges and integrated systems designed for efficiently removing water from sludge. ¹ These solutions utilize centrifugal force to separate solid and liquid phases, resulting in a reduced volume of sludge for easier handling, disposal, or further processing. ² Whirler offers various centrifuge models tailored to different sludge types, volumes, and application requirements across municipal and industrial sectors. Their solutions aim to provide a reliable, effective, and often continuous method for dewatering sludge, contributing to reduced waste management costs and environmental impact. ¹ 

Whirler's Industrial Sludge Dewatering Centrifuge is a robust machine designed for the demanding dewatering needs of various industrial processes. ¹ Utilizing powerful centrifugal force, it efficiently separates solid sludge from liquid, resulting in a reduced volume of waste for easier handling and disposal. ¹ These centrifuges are built to withstand continuous operation in harsh industrial environments and are available in different sizes and configurations to handle a wide range of sludge types and volumes. They provide a reliable solution for effective sludge management in manufacturing, chemical processing, and other industrial sectors.

This "Novel Petrochemical SS Industrial Electrical Vacuum System" represents a cutting-edge solution for demanding industrial environments. Engineered with stainless steel (SS) construction, it ensures exceptional durability and corrosion resistance, crucial for handling aggressive petrochemical substances. Its electrical operation provides precise control and energy efficiency, minimizing operational costs and environmental impact. This system is designed to deliver powerful and reliable vacuum performance, essential for various processes within the petrochemical industry, including material transfer, degassing, and process optimization. Its innovative design aims to enhance safety, improve productivity, and meet stringent industry standards for vacuum technology.

The "Wheat Modified Starch High Performance Screening Processing Unit" is an advanced industrial solution engineered for the precise and efficient processing of wheat-derived modified starches. This unit excels in separating and refining starch particles, ensuring superior product quality and consistency. Designed for high throughput, it integrates state-of-the-art screening technology to remove impurities and achieve desired particle size distributions with exceptional accuracy. Its high-performance capabilities minimize product loss and optimize yield, making it ideal for demanding applications in food, pharmaceutical, and industrial sectors. The unit's robust construction and intelligent design facilitate continuous operation, offering reliability and significant operational cost savings for manufacturers seeking to produce premium modified wheat starch products.

Whirler's ETP Sludge Treatment Decanters are designed for efficient solid-liquid separation in effluent treatment plants. These centrifuges utilize centrifugal force to separate sludge from wastewater, resulting in dewatered sludge and clarified effluent. Key features typically include:

• Robust Construction: Often made with stainless steel to resist corrosion.
• High Separation Efficiency: Designed to effectively separate solids from liquids.
• Continuous Operation: Allows for uninterrupted processing of sludge.
• Variable Speed Control: Enables adjustment for different sludge types and concentrations.
• Automated Systems: some models include automatic lubrication, and other automated functions.

These decanters play a vital role in reducing sludge volume and improving the quality of treated wastewater.

Whirler's Belt Oil Skimmer is a device designed to remove oil and other floating hydrocarbons from the surface of water or other liquids. It typically consists of a continuous belt made of a material that attracts oil. ¹ This belt is partially submerged in the liquid, where it collects the oil as it moves. The belt then passes through a scraper mechanism that removes the collected oil, which is then deposited into a collection container. ² Belt oil skimmers are used in various industrial applications, such as wastewater treatment, machine shops, and oil/water separators, to efficiently remove unwanted oil and maintain clean liquid surfaces. ³ 

Whirler's Oil Skimmers are devices designed to remove oil, grease, and other hydrocarbons from the surface of liquids, typically water or industrial fluids. These skimmers come in various designs, such as belt skimmers, disc skimmers, or rope skimmers, each utilizing a different method to attract and collect the oil. ¹ The collected oil is then separated from the skimmer and transferred to a collection container. Whirler's oil skimmers are used in a wide range of applications, including wastewater treatment, machine shops, food processing, and oil/water separation, to help maintain clean liquid surfaces, recover valuable oil, and comply with environmental regulations.

The Corn Cyclodextrin Pilot Evaporation Processing Unit is a specialized system designed for the experimental and small-scale production of corn cyclodextrin through an evaporation process. This pilot unit facilitates research and development, allowing for the optimization of parameters such as temperature, pressure, and flow rates to achieve desired cyclodextrin yields and purity. It serves as a crucial intermediate step between laboratory-scale synthesis and full-scale industrial production, enabling manufacturers to test and refine their processes with reduced material and energy consumption. The unit's design emphasizes efficiency and precise control, making it an invaluable tool for advancing the understanding and application of corn cyclodextrin in various industries, including pharmaceuticals, food, and cosmetics.

The Sago Maltodextrin Industrial Evaporation Extraction Plant is a state-of-the-art facility designed for the efficient production of high-quality maltodextrin from sago starch. This advanced plant integrates sophisticated industrial evaporation techniques to concentrate sago starch hydrolysates, ensuring optimal yield and purity. The extraction process is meticulously controlled, utilizing cutting-edge technology to separate and refine maltodextrin, a versatile carbohydrate widely used in food, pharmaceutical, and industrial applications. With a focus on energy efficiency and sustainable practices, the plant minimizes waste while maximizing output. Its robust design and automated systems guarantee consistent product quality, meeting stringent industry standards. This facility represents a significant advancement in sago starch processing, delivering a premium ingredient crucial for various manufacturing sectors.

A Maize Glucose Syrup Industrial Filtration Plant is a vital system designed to purify glucose syrup derived from maize starch. Its primary function is to remove various impurities, including suspended solids, proteins, activated carbon particles, and other contaminants, at different stages of the production process. This multi-stage filtration ensures the syrup achieves the desired clarity, stability, and quality required for food and beverage applications. Technologies employed range from primary filtration for mud removal to fine and security filtration, often incorporating filter presses, centrifuges, and specialized membrane or cartridge filters. The plant is crucial for producing a clean, high-purity maize glucose syrup that meets stringent industry standards, enhancing product appearance, taste, and shelf life.

Whirler's Decanter Sludge ETP refers to a decanter centrifuge specifically designed for sludge dewatering within Effluent Treatment Plants (ETPs).  Utilizing centrifugal force, this machine efficiently separates solid sludge from treated wastewater.  The dewatered sludge has a reduced volume, making it easier and more cost-effective to handle and dispose of.  The clarified effluent can then undergo further treatment or be safely discharged.  Whirler's decanter sludge ETPs are engineered for continuous operation and high performance, playing a crucial role in minimizing the environmental impact of industrial wastewater treatment by effectively managing and reducing sludge volume. 

Whirler's Cooling Towers SS304 Pilot High Efficiency Screw Press is designed for small-scale trials and process optimization related to cooling tower sludge or byproduct management. Constructed from SS304 stainless steel, it offers good corrosion resistance for these applications. This screw press is engineered for high efficiency in dewatering, continuously separating liquids from solids generated in cooling tower operations. Its pilot scale makes it ideal for testing and optimizing dewatering parameters before full-scale implementation. The screw press mechanism aims to reduce the volume of sludge, leading to easier handling and disposal. ¹ The SS304 build ensures durability and reliable performance in pilot studies

Whirler's New Rubber Industry Hastelloy C22 Industrial Automatic Screw Press is designed for efficient dewatering in the rubber processing industry. Constructed from Hastelloy C22, it offers exceptional resistance to a wide range of corrosive chemicals encountered in rubber manufacturing. This screw press features automatic operation, minimizing manual intervention and ensuring consistent performance. It efficiently separates liquids from solids in rubber industry waste streams or processing materials, reducing volume for easier handling and disposal. The Hastelloy C22 build provides maximum durability and resistance to the harsh chemical environments prevalent in rubber processing plants, ensuring long-term and reliable operation.

Whirler's Trial Petro Chemical industries SS904L Pilot High Capacity Screw Press is designed for small to medium-scale trials and process development within the petrochemical industry. Constructed from SS904L stainless steel, it offers exceptional corrosion resistance crucial for handling various aggressive chemicals and byproducts in petrochemical processing. This screw press features a high capacity for its pilot scale, allowing for the processing of significant volumes during experimentation. It efficiently separates liquids from solids generated in petrochemical pilot processes, reducing waste volume for easier handling. Its pilot size is ideal for testing and optimizing dewatering parameters before larger-scale implementation. The SS904L build ensures maximum durability and resistance to the harsh chemical environments typical of petrochemical plants, even in a trial setting.

Whirler's Trial Hospitals SS316L Laboratory High Capacity Screw Press is designed for evaluating dewatering of hospital waste streams on a laboratory scale. ¹ Constructed from SS316L stainless steel, it offers enhanced corrosion resistance suitable for medical environments. Despite its laboratory designation, it features a high capacity for processing larger volumes of waste generated from hospitals during experimental phases. This screw press efficiently removes water from various hospital byproducts, significantly reducing their volume for easier handling and disposal studies. Its SS316L build ensures durability and compatibility with the diverse waste generated in the healthcare industry during trial operations.

This plant specializes in the production of cross-linked starch from cassava, utilizing a manual filtration process. Cassava roots are first processed to extract native starch, which then undergoes a chemical modification known as cross-linking. This crucial step enhances the starch's functional properties, such as its stability under high temperatures, acidic conditions, and shear stress, making it suitable for a wider range of industrial applications. The "manual filtration" aspect indicates a hands-on approach to separating the modified starch from processing liquids, potentially involving filter presses or screens operated manually. This method is often preferred for smaller-scale operations or where precise control over filtration parameters is desired. The resulting cross-linked cassava starch finds applications in food industries as a thickener, stabilizer, or gelling agent, as well as in non-food sectors like textiles and paper.

MBR plant packaged type, with export norms and flexible design aspect, with alumina and ceramic membrane. prefebricated unit..

Simple and easy installation, low operation and maintenance.

Installation of sewage treatment plants reduces risk to public health and the environment.

Sewage Treatment Process:

1. Preliminary Treatment: This is the first stage of the sewage treatment plant process and its main objective is the removal of coarse solids and other large materials often found in raw wastewater. Preliminary treatment operations typically include large filtering screens, grit removal and, in some cases, breaking of large objects. Excess grit causes severe pump blockages thereby affecting a range of subsequent treatment pumps. Flow measurement devices, often standing-wave flumes, are always included at the preliminary treatment stage.

 

2. Primary Treatment: The main purpose of this treatment is to reduce any heavy solids (organic & inorganic) that settle to the bottom by sedimentation while oil, grease & lighter solids float to the surface by skimming. The settled and floating materials are removed and the remaining liquid may be discharged oSTP or subjected to the next stage i.e. secondary treatment. Primary treatment removes about 60% of suspended solids from wastewater.

 

3. Secondary Treatment: The prime objective is the further treatment of the effluent from primary treatment to remove dissolved and suspended biological matter. The biological solids removed during secondary sedimentation, called secondary or biological sludge, are normally combined with primary sludge for sludge processing. Secondary treatment may require a separation process to remove the micro-organisms from the treated water prior to discharge or tertiary treatment. Secondary treatment removes more than 90% of suspended solids.

 

4. Tertiary/Advanced Treatment: Tertiary treatment generally follows secondary treatment and aids the removal of those wastewater constituents which cannot be removed in secondary treatment. Treated wastewater is sometimes disinfected chemically or physically (for example, by lagoons and microfiltration) prior to its discharge into the receiving environment (sea, river, lake, wetlands, ground, etc.)packaged sewage system, wastewater stp

Whirler's Power Plants SS430 Laboratory Low Maintenance Dewatering Screw Press is designed for small-scale dewatering trials related to power plant waste streams in laboratory settings. Constructed from SS430 stainless steel, it offers good corrosion resistance for general power plant applications. This laboratory-scale screw press is engineered for low maintenance operation, continuously separating liquids from solids with minimal manual intervention during experiments. It efficiently reduces the volume of sludge or other waste generated in power plant pilot processes, facilitating easier handling. Its laboratory size makes it ideal for testing and optimizing dewatering parameters before larger-scale implementation, with a focus on ease of use and minimal upkeep. The SS430 build provides a cost-effective solution for laboratory trials.